Comapny Profile
NATURAL SUGAR AND ALLIED INDUSTRIES LIMITED
Sainagar Ranjani, Tq. Kallam, Dist. Osmanabad. ( M.S.)
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BRIEF COMPANY PROFILE
1. Name of the sugar factory : Natural Sugar & Allied Industries Limited. Sainagar Ranjani, Tq. Kallam, Dist.Osmanabad.
2. Installed capacity : 3500 TCD Expanded to 5000 TCD with 19 M.W Co-Generation.
3. l. E. M. No. : 1574/SIA/IMO/98, Dt.7-9-D8.
4. Company Registration No. : 25-13063, Dt. 24/11/98.
5. Sales Tax Registration No. :
- (A) 413 507/C/37, Dt 16/03/2000
- (B) 413507/S/200, Dt. 03/03/2000
6. Excise Registration No. : AABCNOS74DXM001.
7. Maharashtra Pollution Control Board Clearance No.: BO/ROA/102/DC/666, Dt.18/08/2000.
8. Environmental Clearance No.: ENV (NOC/1099)1052/CR-13Q/Dldt. 14/06/2000.
9. Plant & Machinery Details: Machinery Suppliers.
a) Mills :
28”x56”=5 Mills with TRPF : M/c. Binny Engineering Works, Chennai
36”x78”=5 Mills with TRPF : M/s. S.S. Engineers, Pune,
b) Boilers :
i) 40 MT, 45 Kg Pressure: M/s. Walchandnagar Industries Ltd., Pune
ii) 30 MT, 45 Kg Pressure: M/s. Walchandnagar Industries Ltd., Pune.
iii) 70 MT, 85 Kg Pressure: M/s. Aalborg Ltd. London
c) Boiling House : M/s. S.S: Engineers, Pune.
d) Turbo Generating Sets:
i) 3 MW Back Pressure: M/s. ABB Ltd,. Baroda.
ii) 6 MW, Condensing : M/s. Triveni Engineering & Industries Ltd.
iii) 13 MW, Condensing : M/s. Siemens Ltd. Vadodara
e) Centrifugal House : M/s. National Heavy Eng. Co-Op. Ltd., Pune.
M/s. Thyssen Krupp India Ltd., Pune
f) Sugar House : M/s, Ravalgaon Sugar Farm,Ravalgaon Dist. Nasik.
Production Performance:
|
Sr. |
Crushing Season |
Cane Crush |
Sugar Production |
Recovery (%) |
Final Cane Price / M.T. |
Net Profit / Loss (lacs) |
|
Trail |
1999-2000 |
53169 |
50750 |
9.55 |
650.00 |
(222.00) |
|
1st |
2000-2001 |
287684 |
350154 |
12.17 |
915.00 |
317.51 |
|
2nd |
2001-2002 |
347731 |
427566 |
12.30 |
850.00 |
128.83 |
|
3rd |
2002-2003 |
344825 |
395000 |
11.45 |
801.00 |
- |
|
4th |
2003-2004 |
240577 |
262900 |
10.93 |
850.00 |
382.18 |
|
5th |
2004-2005 |
201365 |
214350 |
10.61 |
1100.00 |
297.50 |
|
6th |
2005-2006 |
361615 |
369100 |
10.20 |
1150.00 |
332.31 |
|
7th |
2006-2007 |
642378 |
804650 |
12.52 |
900.00 |
307.17 |
|
8th |
2007-2008 |
604199 |
782135 |
12.91 |
1000.00 |
2140.63 |
|
9th |
2008-2009 |
418393 |
480980 |
11.50 |
1700.00 |
4022.27 |
|
10th |
2009-2010 |
671311 |
777439 |
11.58 |
2100.00 |
4423.53 |
|
11th |
2010-2011 |
695442 |
786800 |
11.30 |
1800.00 |
647.86 |
|
12th |
2011-2012 |
778463 |
930000 |
11.95 |
2000.00 |
2785.25 |
NATURAL SUGAR – A SUCCESS STORY
1. Necessity of Natural Sugar In this area:
Natural Sugar & Allied Industries Ltd., is located in a area of abundant raw material i.e. best quality sugar cane. Its operational area is within 25 kms. having 145 villages only. Due to excess cane (high yield sector) there was less demand and lower prices to this cane. Thus, no demand, no price, frustrated the farmers. All these conditions necessitated the strong will for establishment of Natural Sugar. It is located at the 100% perennial area of Manjara Dam, which is 15 kms below the dam location. The area within 30 kms is irrigated by right and left cannals of Manjara Dam, right and left bank river water and Raighavhan medium project. Hence, the availability of best quality cane is assured even in the draught condition also.
Natural Sugar is a public limited Company registered under Indian Company Act. 1956. It is the first sugar plant completed in February 2000 in a shortest span of 9 months and at the lowest cost of Rs.20.00 crores with the strong financial support from farmer members by contributing 11.00 crores as share capital and Rs.9.00 crores as a term loan from The Vaidvanath Urban Co-Operative Bank Ltd., Parali Vaidyanath with other urban banks in consortium.
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Within a span of 10 years, Natural Sugar has expanded its activities vertically and horizontally. By year 2010 the Natural Sugar has developed strength in various activities as follows.
a) Sugar Plant :
We have installed 5000 TCD new sugar plant in additional to existing 3500 TCD plant. Milling Plant is 36”x78” with most modern technologies absorption, adoption and innovation such as planetary gears and VFD etc. Hence the total milling crushing capacity is 8500 TCD with which, we can crush minimum 12.50 lakhs tons of cane with an average sugar recovery of 12.00%. The annual average sugar production is 14.00 lakhs quintals, valuing to Rs. 350.00 crores of sales turnover.
b) Co-Generation Plant :
With additional 13 MW power generation, the total power generation capacity is 22 MW out of which 8 MW is used for sugar production, 10 MW for Ferro Alloys (Steel) Plant and balance 3 MW for Sugar, Refinery, Distillery, Dairy and other activities. The total 22 MW power is consumed in house for various by-products and ancillary activities. The annual average production is 1.00 lakh MW (10.00 crores units) valuing to Rs. 50.00 crores of sales turnover.
c) Ferro Alloys (Steel) Plant :
We have installed two sub merged arc furnaces having capacity of 6 MVA each. The 10 MW power is consumed by both the furnaces for manufacturing of Ferro Manganese and Silico Manganese from Manganese ore. Ferro Manganese and Silico Manganese are a basic raw material for manufacturing of any sort of steel. The daily production capacity of Ferro Alloys (Steel) Plant is 50 to 60 MT per day. The yearly production of Ferro Alloys plant is 50,000 MT and valuing to 75.00 crores of sales turnovers.
d) Distillery Project :
We have installed Distillery Plant of most modern technology multipressure-vacuum distillation to process the molasses and produce R.S./E.N.A. 120 Lacs Litres and ethanol 60 Lacs Litres, total to 180.00 lakhs litres per year valuing to Rs. 45.00 crores of sales turnover.
e) Bio-Gas base power plant :
The Distillery effluent namely spent wash is treated in Bio-Digester having capacity of 20,000 M3 per day of Bio-Gas generation. The said gas is further purified with H2S separation plant and pure Methane is used for gas base power generation engine of 1.5 MW power generation. The exhaust of gas engine is used as fuel for heat recovery boiler and generated steam is used for Distillery process. Hence the 100% recycle of Hazards waste of Distillery effluent i.e. spent wash is treated and “0” pollution concept is 100% achieved with value addition and a strong profit centre from Hazards waste.
f) Sugar Refinery :
We have installed most modern sugar refinery plant of 250 Tons capacity per day for manufacturing Refine Sugar of 45 ICUMSA, which will be sulphur free and 100% pure sugar as per the International Standard.
g) Bio-Compost Plant :
The press-mud, bio product of sugar plant is treated with outflow of Bio-Digester i.e. treated spent wash with additions of micro nutrients and bio culture to enrich the press-mud and converted into high quality bio-compost at the Bio-Compost Plant. The average annual production is 25,000 MTs valuing to Rs. 1.25 crores of its sales turnover.
Natural Phosphate – We have installed and commissioned plant to manufacture Natural phosphate /Bhuratna Phospo compost fertilizer from bio-compost with addition of nutrients and rock phosphate in 50 kg P.P. Bags, distributing to agriculturists with cheaper rate.
h) Dairy - Milk Processing Project :
To have a ancillary activities of milk production to the farmers, we have recently installed most modern and fully automatic Dairy Plant of 50,000 ltr capacity per day. The annual production of milk and milk products will be of 1.50 crores litres valuing to Rs. 37.50 crores of sales turnover.
Presently we are marketing Natural “Amrut” and “Healthy” fresh, pure rich milk with quality Ghee.
i) Software Division:
We have started full-fledged software division mainly for development of various types of modules for sugar and bio-products industry. The software developed by our division is well proved and accepted by many sugar factories in Maharashtra. We are marketing Natural Sugar “ERP” to other Sugar Industries also and made it commercially viable project.
3. With above activities in various fields following are our special achievements in sugar Industry for projection of environment and natural resources.
A) Environmental protection:
To control water pollution of sugar plant, we have installed diffused aeration and bio-digester of advanced system technology and well supported to achieve the required the norms of the MPC Board. The treated water is used exclusively for agriculture purpose. MDH fly ash arrestor for boiler chimney, which has 100% efficiency for arresting the fly ash, prevents the air pollution. The collected ash is used to increase the porosity of Press-mud instead of Bagasse, which is resulted in saving of bagasse and value added waste as compost to the farmers.
a) Water Conservation:
As the Maharashtra state is passing through a vicious cycle of water scarcity, Natural Sugar has decided to use the water available in sugar cane itself and succeeded since last 5 years to run the sugar plant with water available in sugar cane without availing water from outside sources by recycling and prohibiting miss-use of water with well planned close circuit. This reduces the effluent generation big way.
b) ISO-9001-2008:
Our's is a ISO 9001-2008 Company by the Quality Assurance Services of Australia. The ISO 9001 -2008 norms are strictly observed and implemented in day-to-day working of the Company. The implementation of ISO 9001-2008 has drastically improved the performance, the quality and efficiency of the Company.
B) Sugar Cane Development Scheme :
To increase the yield of sugar cane par acre, initiated a scheme of “Natural Lakhapati Yojana” for Cane development in the region, drip, sub surface, sprinklers, irrigation equipments with farm equipments etc., of optimum use of water, use of bio-compost and Natural phosphate to reduce in organic fertilizers, cane wide spacing plantation schemes, soil analysis schemes, providing fresh high sugar recovery quality cane seeds to follow advance cane development activities to get maximum earnings. Introduce mechanical cane harvesters to over come harvesting labours problems to certain extent. 50% trash is baled and burnt in boiler to save Bagasse and 50% is used in the fields for mulching.
4. Socio Economic Development of Area :
With set-up of Natural Sugar, the Socio Economic Development of Kallam Taluka, which is industrially backward region of Marathwada, has started with galloping speed.
a. Approach Roads :
We have undertaken new approach roads and all villages are connected with main state high way of Kallam to Latur.
b. Telephone Exchange :
Telephone exchange of 500 capacities is already setup at the factory site with total connectivity with all villages in area by department of telephone, Government of India.
c. Sakhar Shala (Seasonal School ) :
Neglected aspects of poor labour’s children’s education is considered on priority and have started Sakhar Shala for them from December 2001.
d. Medical Aid :
Free medical aid is provided to all the workers with their family members from dispensary at the factory site.
e. Housing with Free Light and Water :
We have provided 150 well constructed houses to the officers & employees with pure drinking water, electricity at free of cost.
f. Natural Palya Pension Yojana :
The unique scheme of giving a pension to parents of employee is voluntarily implemented. With this scheme, we are deducting 10% of gross salary of all employees under this scheme and paying directly to their parents monthly, which helps old aged parents to have their own money for survival.
g. Shri Sai Gramin Bigar Sheti Sahakari Patsanstha :-
A financial facility with 35.00 crores of deposits and 15.00 crores of loans to the farmers and employees, is extended by Pathsantha i. e credit co-operative society established in 2003.
h. Natural Bazar Consumer Stores Ltd,
To provide best quality of daily needs from pin to plano, we have started Departmental Stores within the Company’s premises so as to facilitate the Employees, Farmers & residents within the vicinity.
i. Natural English School & Sai College of Computer Education.
To provide best quality education we have started English Medium School from LKG to 4 Class at present & having permission for expansion of classes till 10th standard.
To provide Computer & Technical education we have started Sai College of Computer Education for BCA & BCS. In the 1st year of start itself one of the Student has topped the university Exam in BCA & she is maintaining the same tract record by topping in Second year exam also.
k. Implementing 4 D’s
D-Discipline, D-Devotion, D-Dedication and D-Determination in Natural Pariwar.
l. N SAI Rural Hospital.
As a corporate social responsibility we have proposed to construct a rural hospital to facilitated medical services at cheapest rate at the nearest location . The said rural hospital is being constructed by shri sai sarvangin vikas pratishthan and will be operated , “ No Profit No Loss “ basis for members as well as general public of the surrounding area.
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Awards for Company & its Chairman & Managing Director:
Various national and international organization have taken note of the extra ordinary working of our Company and our Chairman & Managing Director have been awarded following awards fore excellence in performance, achievements in sugar industry and social work.
1. “Marathwada Udyog Ratan Award” presented by International Marathi Chamber of Commerce & Industries at Aurangabad in 2001.
2. “Rashtriya Udyog Ratan Award” presented by International Economic Development Council & Priyadarshini Loknyas, New Delhi on 19/11/2001.
3. “Indira Gandhi Sadbhavana Award” Presented by Global Economic Council, New Delhi on 22/11/2002.
4. “Bharatiya Udyog Ratan Award” presented by Indian Economic Development & Research Association (IEDRA) New Delhi on 21st March 2003.
5. “Year 2004 Rotary Award ” presented by Rotary Club of Latur Metro on 02/11/2004.
6. “Year 2006-07 Wayvasaik Utkrushthata Puraskar” Presented by Rotary Club of Pune Metero on 12/06/2007
7. “Latur Gaurav Pursakar” on occasion of silver jubilee of Latur District for outstanding work done for the industrial development of Latur District on 16/01/2008.
8. “Krushi Udhogratna Maratha Samaj Bhushan Pursakar” presented by Maratha Seva Sangh, Maharashtra Rajya at Latur on 01/09/2008.
9. “Chhatrapati Sambhaji Maharaj Rashitray Pursakar” presented by Sambhaji Briged, 5th Mahadhiveshan, Maharashtra Rajya, Nanded on 30/11/2008.
10. “Marathwada Gaurav Pursakar” presented by Marathwada Lokvikas Manch, Mumbai on 27/06/2009.
11. “Shams Award” presented by Urs Hazrat Khawja Shamsuddin Gazi Rah. Osmanabad on 12/07/2009.
12. “Kusumtai Chavan Smruti Pursakar” presented by, Dainik Satyaprabha, Nanded, on 14/07/2009.
13. “State Level Udyogbhushan Puraskar-2011 ” presented by, Avishakar Social and Educational Foundation, Kolhapur District, Maharashtra State, on 22/01/2011.
14. “International Level Satish Haware Business Excellence Award-2011” presented by Saturday Club Global Trust Mumbai, on 20/02/2011.
15. “Marathwada Bhushan Samagik Puraskar” presented by, Marathwada Samanvaya Samiti, Pune on 17/09/2011.
16. “Udyog Gaurav Purskar” presented by Laghu Udyog Bharti, Aurangabad on 23/09/2011
17. “Maratha Wishvabhushan Puraskar” presented by Maratha Seva Sangh 14th National Session in Beed on 13/11/2011.
18. “Industry Excellence Award Go-Green 2011-12” presented by Dainik Divya Marathi, Aurangabad. On 25 / 03 /2012
19. “Marathwada Audyogikaran Yogdan Sanmanpatra-2012 ” presented by Marathwada chamber of commerce Industry association Aurangabad on 21/04/2012.
20. “Jivan Gaurav Puraskar - 2012” presented by Yogeshwari Shikshan Sanstha and Kirloskar Vasundhara Antar-Rastriya Chitrapat Mahotsav Ambejogai on 2/10/2012.
21. “Dr. Panjabrao Deshmukh Krishiratna Award-2011” presented by Maharashtra Dept. of Krishi & Panan Mantralaya on 30/10/2012.
